The Automatic Quail Egg Tray Machine is a pulp molding production line to produce eco-friendly quail egg packaging trays. Using waste paper, cartons, and newspapers as raw materials, it transforms recycled materials into durable, shockproof, breathable, and biodegradable egg trays through pulping, molding, drying, and hot pressing processes.
With a capacity of 1,000–7,000 pieces per hour, this machine is suitable for quail farms, packaging workshops, and large-scale manufacturers. Its automatic operation reduces labor costs, improves production efficiency, and helps businesses achieve sustainable waste recycling while creating profitable packaging products.
Raw Material Matching & Finished Product Parameters of Quail Egg Tray Machine
Usable Raw Materials for Quail Egg Tray Machine
- Main raw materials: Waste corrugated cartons, waste newspapers, waste printing paper, leftover paper from packaging factories.
- Auxiliary materials: Reusable circulating clean water, optional food-grade, environmentally friendly additives.
Characteristics & Specifications of Finished Products from Quail Egg Tray Machine
The finished quail egg trays produced by the Automatic quail egg tray machine have outstanding practical advantages: light weight, good buffer protection, strong compression resistance, fully biodegradable, and no plastic pollution, which is in line with the import standards of most countries.
- Standard finished product size: 30-cell general quail egg tray, overall size 29.5 × 29.5 cm, depth 46 mm, single tray weight 65–75 g.
- Applicable quail egg size: Compatible with egg diameters ranging from 43 mm to 52 mm, covering small, medium and large specifications of quail eggs on the market.
Four Core Supporting Systems of Automatic Quail Egg Tray Making Machine Production Line
A complete set of Automatic quail egg tray machine production line is composed of four core matching modules, with optional post-processing auxiliary equipment such as hot press shaping machine and automatic stacker.
Pulping System for Quail Egg Tray Machine
The pulping system is the front-end pretreatment module of the Automatic quail egg tray machine, including hydrapulper, pulp mixing tank, pulp supply tank, vibrating filter screen and pulp delivery pump. Its main function is to crush waste paper and stir it into uniform pulp for subsequent molding.
- Standard pulping ratio: Waste paper and water are mixed at a ratio of 1:10.
- Stable pulp concentration control: The system can keep pulp concentration steady at 3%–5%, avoiding uneven forming caused by too thick or too thin pulp.
- Impurity filtering function: The vibrating screen can filter out coarse fiber and paper scraps to prevent mold blockage and ensure smooth operation of the Automatic quail egg tray machine.
Vacuum Molding System (Core Host of Automatic Quail Egg Tray Machine)
The vacuum molding system is the core working unit of the Automatic quail egg tray machine, consisting of molding main machine, customized molds, vacuum pump and air compressor.
- Vacuum adsorption molding principle: The mold is immersed in pulp, and negative pressure generated by the vacuum pump makes pulp fiber evenly adhere to the mold surface; the moisture content of wet blanks after demolding is controlled at 60%–70%.
- Automatic pneumatic demolding: Reduce manual contact with semi-finished products, improve the uniformity of finished product size.
- Optional rotary molding structure: High-output models of the Automatic quail egg tray machine are equipped with rotary molds to realize uninterrupted cyclic forming and further lift hourly output.
Drying System Matched with Automatic Quail Egg Tray Machine
According to different production capacity, factory area and customer budget, four types of drying equipment can be matched for the Automatic quail egg tray machine:
- Natural air drying: Suitable for small Automatic quail egg tray machine with output of 1000–2000 pcs/h, zero energy consumption, low investment, but large occupied area and affected by weather.
- Box dryer: Matching small and medium-sized Automatic quail egg tray machine, small floor space, constant temperature 180–200℃, drying cycle 30–40 minutes, stable production unaffected by the external environment.
- Brick tunnel drying line: For Automatic quail egg tray machine with output over 2000 pcs/h, tunnel length 40–70 m, continuous automatic conveying, drying time about 15 minutes, high automation degree.
- Multi-layer metal dryer: Supporting large Automatic quail egg tray machine of 5000 pcs/h and above, 6-layer compact structure with total length only 18 m, energy-saving and high efficiency, suitable for mass continuous production.
Post-Processing Auxiliary Equipment for Automatic Quail Egg Tray Machine
- Hot press shaping machine: After drying, the quail egg trays can be secondarily shaped under 200℃ high temperature and 20-ton pressure, making the tray surface smoother, structure denser and less prone to deformation.
- Automatic stacker and baler: Realize automatic counting, stacking and packaging of finished trays, greatly save labor for finished product sorting.
Standard Model & Complete Technical Parameters of Automatic Quail Egg Tray Machine
All models of the Automatic quail egg tray machine adopt 380V 50Hz industrial voltage, and supporting power, host size and drying equipment can be adjusted according to customer factory conditions.
| Model Number | Hourly Output | Total Matching Power | Whole Machine Weight | Hourly Paper Consumption | Hourly Water Consumption | Main Host Dimension (mm) |
|---|---|---|---|---|---|---|
| SL-1000-3X1 | 1000 pcs | 38 kW | 2500 kg | 80 kg | 160 kg | 2600×2200×1900 |
| SL-1500-4X1 | 1500 pcs | 38 kW | 3000 kg | 120 kg | 240 kg | 2800×2200×1900 |
| SL-2500-3X4 | 2500 pcs | 55 kW | 4000 kg | 200 kg | 400 kg | 2900×1800×1800 |
| SL-3000-4X4 | 3000 pcs | 60 kW | 4800 kg | 240 kg | 480 kg | 3250×1800×1800 |
| SL-4000-4X8 | 4000 pcs | 95 kW | 7000 kg | 320 kg | 640 kg | 3250×2300×2500 |
| SL-5000-5X8 | 5000 pcs | 95 kW | 8000 kg | 400 kg | 800 kg | 3700×2300×2500 |
| SL-7000-6X8 | 7000 pcs | 120 kW | 10000 kg | 480 kg | 960 kg | 3200×2300×2500 |
Core Competitive Advantages of Our Automatic Quail Egg Tray Machine
- Full range of capacity coverage: Seven standard models of Automatic quail egg tray machine cover small, medium and large production scales, tailor-made schemes for startup factories and export-oriented manufacturers.
- High automation to cut labor cost: The whole line of Automatic quail egg tray machine integrates pulping, forming, drying and packaging procedures, only a small number of workers are required for patrol inspection.
- High-precision matched molds: Special molds for the Automatic quail egg tray machine realize uniform pulp adsorption, finished trays have no burrs, stable compression resistance and no warping deformation.
- Green circular production system: The Automatic quail egg tray machine realizes full recycling of waste paper and closed circulation of production water; finished products can be completely degraded, meeting the global plastic restriction and export environmental protection standards.
Phần kết luận
We provide full-cycle supporting services for all customers purchasing the Automatic quail egg tray machine, including free factory layout design, personalized mold development, complete production line matching scheme, overseas on-site installation guidance and long-term remote technical after-sales support.
Besides the Automatic quail egg tray machine, our factory also supplies chicken egg tray molding machines, fruit pulp tray production lines and coffee coaster forming equipment, helping customers build integrated multi-category pulp packaging production workshops. If you need detailed technical data, production line layout drawings, budget quotation and customized solution of the Automatic quail egg tray machine, you can contact our professional project managers at any time for consultation.
