We recently delivered a complete egg tray processing line to a customer in Lusaka, Zambia, helping them establish the region’s first automated facility for producing molded pulp egg trays.
This project greatly improved the client’s packaging capabilities while supporting sustainable development in the local market.
Client background
The client is a packaging company serving poultry farms and egg distributors in Zambia. In the past, they relied on imported egg trays, which were expensive and had long delivery times. To reduce packaging costs and improve responsiveness, the client decided to invest in a locally operated egg tray processing line.
After evaluating multiple suppliers, the client selected our solution due to its automation level, production capacity, and service support. The entire process, from order to delivery, was completed in under two months.
Equipment overview
The egg tray processing line shipped to Zambia includes the following equipment:
| Оборудование | Спецификация | Quantity |
|---|---|---|
| Система пульпирования | 500kg/hour | 1 set |
| Forming machine | 4-mold (30 cavities per mold) | 1 unit |
| Drying system | 6-layer metal drying line (natural gas heating) | 1 set |
| Машина горячего прессования | Automatic lifting | 1 unit |
The production line offers an output of 3,000–3,500 trays per hour, reaching 24,000–28,000 egg trays per day based on an 8-hour shift. This capacity fully meets the client’s current needs and allows for future expansion.
Installation and training support
- Remote guidance was provided by our engineers for equipment setup and commissioning.
- Full installation and test run completed within 7 days after arrival.
- A 3-day operator training program was delivered remotely, with positive client feedback on ease of operation.
Project highlights
- High efficiency: Fully automatic system with 3,500 trays/hour capacity.
- Stable operation: Integrated drying, hot pressing, and stacking modules.
- Eco-friendly: Uses waste paper as raw material to promote recycling.
- Market driven: Meets both local demand and export potential; ROI in less than 6 months.
If you’re planning to set up an egg tray processing line in Africa, Southeast Asia, or the Middle East, feel free to contact us for tailored solutions, machine recommendations, and free quotations.
