Earlier this year, one of our Commercial paper tray machines was successfully exported to Libya. The customer planned to establish an efficient and eco-friendly paper tray production line for manufacturing egg trays and fruit packaging trays.
The chosen model, with a production capacity of 5000–6000 pcs/h, fully met the client’s requirements for high productivity, low energy consumption, and flexible mold changing.
Contexte du client
The Libyan client is a medium-sized packaging manufacturer mainly engaged in producing paper packaging for eggs and fruits.
At the same time, they aimed to promote green packaging solutions to align with the growing demand for environmental sustainability in Libya.
At the early stage of the project, the client faced several key challenges:
- The machine needed to process waste paper, old newspapers, and used egg trays to achieve eco-friendly and cost-effective production.
- High output capacity was required to meet future expansion plans.
- Due to limited local maintenance resources, reliable technical support and after-sales service were essential.
- The client also wanted to produce multiple paper tray types by changing molds easily.
Challenges and requirements
1. Multiple Raw Materials with Cost Control
Since waste paper is abundant in the Libyan market, the client wanted to use various recycled paper sources such as old newspapers, magazines, and cartons to reduce raw material costs. The Commercial paper tray machine offers excellent adaptability, allowing it to process different waste paper types into durable, smooth-finished trays.
2. High Capacity for Expansion
The customer aimed to increase annual production from 3 million to over 5 million trays, requiring equipment capable of stable high-speed operation. The 5000–6000 pcs/h model perfectly matched this need, providing reliable performance and continuous production capacity.
3. Technical Support and After-Sales Service
As professional technical resources are limited locally, the client placed great importance on after-sales support. Our team provided detailed installation guidance, remote commissioning, and operator training to ensure smooth production startup.
4. Multi-Purpose Mold Applications
In addition to egg trays, the client planned to produce fruit trays, shoe trays, and wine trays. The machine’s quick-change mold design made it possible to switch production easily and meet various market demands.
Solution fournie
To meet all these requirements, we delivered a complete Commercial paper tray machine solution featuring:
- High-efficiency production line – Including pulping, molding, drying, and stacking for seamless operation.
- Wide raw material compatibility – Supports waste paper, cardboard, old egg trays, and newspapers.
- Quick-change mold system – Enables flexible production of egg trays, fruit trays, and other paper trays.
- Remote installation & operator training – Comprehensive technical guidance and maintenance support.
- Reliable after-sales service – Includes spare parts supply, video tutorials, and online troubleshooting.
Résultats et retours clients
After installation and production startup, the customer achieved remarkable results:
- Higher production efficiency – Daily output increased by approximately 40%, ensuring smooth, continuous operation.
- Lower raw material costs – Using recycled waste paper reduced pulp costs by around 25%.
- Diverse product range – Successfully expanded to fruit trays and packaging for other products.
- Stable operation & easy maintenance – The machine ran smoothly for months with no major failures, and the client praised the fast mold-changing system.
- Enhanced environmental impact – The recycling-based production model improved both sustainability and brand image.
Conclusion and outlook
This successful delivery of the Commercial paper tray machine to Libya demonstrates how modern, eco-friendly recycling equipment can help packaging manufacturers achieve high efficiency and sustainability. By choosing reliable machinery and professional service, companies can expand capacity, reduce costs, and meet growing market demands for green packaging.
If you’re planning to set up or upgrade a paper tray production line, contact us to get a customized Commercial paper tray machine solution — helping you build a more efficient, cost-effective, and sustainable packaging business.