Our molded pulp wine tray maker is a fully automatic machine to produce eco-friendly pulp wine bottle protective trays using waste paper as raw material.
With adjustable hourly output ranging from 1,000 to 7,000 pieces, this complete equipment realizes the whole procedures of pulping, vacuum molding, high-temperature drying and automatic stacking packaging in one set.
It is widely applied for medium and large wineries, alcohol export trading companies, cross-border e-commerce logistics warehouses, high-end wine gift packaging factories and professional green packaging manufacturers, solving the transportation breakage problem of glass wine bottles while meeting global biodegradable packaging regulatory standards.
Wine tray maker for sale
The wine tray maker takes waste cartons, waste newspapers and recycled paper scraps as raw materials with zero pollution discharge during production. After vacuum forming and high-temperature curing, the finished pulp trays possess excellent buffer and compression resistance for wine, champagne, liquor and spirits glass bottles.
Our paper wine tray machine covers a flexible capacity from small-batch 1000pcs/h to large industrial-scale 7000pcs/h, matching production demands of mini workshops, medium packaging factories and large industrial plants.
Unlike non-degradable foam, pulp wine trays can be fully biodegraded after use, perfectly catering to EU, US and global green export packaging requirements, so its market demand keeps rising rapidly in recent years.
Complete Machine Composition & Working Principle
The whole wine tray maker consists of four core collaborative systems to guarantee stable and high-efficiency continuous production:
- Pulp Preparation System: Equipped with pulper, water tank and mixing device, waste paper mixes evenly with water to form uniform pulp liquid, supporting automatic pulp concentration control.
- Forming System: Adopts vacuum negative pressure suction technology; replaceable upper and lower molds absorb pulp to form wine tray structures precisely, driven by hydraulic or pneumatic power for stable forming.
- Sistema de secado: Multiple drying modes optional (drying oven, multi-layer metal drying line, brick-built drying room, natural air drying). High-temperature hot air thoroughly cures wet blanks to fix shapes, ensuring smooth surface and anti-warp performance.
- Automatic Packaging System: Integrated stacker for counting, stacking and bundling finished trays, greatly lowering manual sorting labor.
Complete Workflow: Waste Paper Pulping → Vacuum Mold Forming → High-Temperature Drying → Automatic Stacking & Packing
Under vacuum adsorption, pulp tightly attaches to customized molds to form special support structures for wine bottles. After drying and shaping, finished trays own strong compression resistance, effectively reducing bottle breakage rate during long-distance transportation and cross-border logistics.
Full Model Technical Parameter Table
| Modelo | Capacity(pcs/h) | Power(kW) | Voltaje | Weight(kg) | Pulp Usage(kg/h) | Water Usage(kg/h) | Overall Size(mm) |
|---|---|---|---|---|---|---|---|
| SL-1000-3X1 | 1000 | 38 | 380V,50HZ | 2500 | 80 | 160 | 2600*2200*1900 |
| SL-1500-4X1 | 1500 | 38 | 380V,50HZ | 3000 | 120 | 240 | 2800*2200*1900 |
| SL-2500-3X4 | 2500 | 55 | 380V,50HZ | 4000 | 200 | 400 | 2900*1800*1800 |
| SL-3000-4X4 | 3000 | 60 | 380V,50HZ | 4800 | 240 | 480 | 3250*1800*1800 |
| SL-4000-4X8 | 4000 | 95 | 380V,50HZ | 7000 | 320 | 640 | 3250*2300*2500 |
| SL-5000-5X8 | 5000 | 5000 | 380V,50HZ | 8000 | 400 | 800 | 3700*2300*2500 |
| SL-7000-6X8 | 7000 | 120 | 380V,50HZ | 10000 | 480 | 960 | 3200*2300*2500 |
All above are standard models; we support fully customized machine size, power and output according to customers’ factory space and production targets.
Main Types of Customizable Pulp Wine Trays
Our wine tray maker supports free mold replacement to produce diversified pulp wine trays, classified as below:
- By bottle quantity: Single-bottle, double-bottle, 4-bottle, 6-bottle, 12-bottle trays.
- By bottle volume: 187ml, 375ml, 500ml, 700ml, standard 750ml, 1L, 1.5L, large capacity 3L/5L liquor bottle trays.
- By structural design: One-piece integrated tray, separate top & bottom tray, insert combined tray.
- By usage scenario: Logistics transport protective tray, supermarket display tray, export dedicated packaging tray.
Besides basic size matching, we offer embossed brand logos, personalized color and pattern customization to upgrade packaging grade for premium wine brands.
Core Competitive Advantages of Our Wine Tray Maker
- High Full-Automation & Low Labor Cost. The whole line from pulping to finished product packing runs automatically, only 1-2 workers required for auxiliary operation, cutting long-term labor expenditure sharply. Stable continuous operation time is 2.5 times longer than ordinary pulp molding machines.
- 100% Eco-Friendly & Compliant with Global Policies. Raw materials are recycled waste paper, no harmful waste gas or wastewater generated during production. Finished trays are fully biodegradable, passing environmental inspection standards of major import countries for wine export.
- Highly Flexible Custom Mold System. Molds can be tailor-made based on customers’ real bottle samples, perfectly fitting Bordeaux wine bottles, champagne bottles, Chinese liquor bottles of all shapes. Quick mold replacement realizes fast switching between different tray specifications.
- Outstanding Shock Absorption & Protective Performance. Unique pulp honeycomb structure provides strong buffer and compression resistance, symmetrical support points evenly bear bottle weight, no edge warping, drastically lowering breakage rate during shipping.
- Fine Surface Finishing for High-End Packaging. Wet-pressed finished trays have smooth, clean texture, suitable for luxury wine gift boxes and retail shelf brand display, greatly improving product image.
Comparison: Pulp Wine Tray VS Plastic Foam VS Corrugated Paper Inserts
| Comparison Item | Molded Pulp Wine Tray | Plastic Foam Tray | Corrugated Paper Insert |
|---|---|---|---|
| Environmental Performance | Biodegradable, fully recyclable | Non-biodegradable, restricted for export | Recyclable but weak buffer |
| Shock & Compression Protection | Excellent | Very strong | Medium protection effect |
| Comprehensive Production Cost | Mediano | Higher material cost | Lowest, poor protection |
| Customization Flexibility | High (logo, color, shape customizable) | Medium, limited surface decoration | Medium, single structure |
| Appearance Texture | Smooth, premium for gift packaging | Rough, low-grade look | Plain, simple visual effect |
Wide Application Fields
- Wine & liquor manufacturers: Internal protective packaging for bottled wine finished products.
- Alcohol export & trading companies: Eco-friendly packaging complying with overseas import rules.
- Cross-border e-commerce & warehousing industry: Safe single/multi-bottle shipping packaging.
- Gift packaging & design enterprises: Inner lining for high-end wine gift sets.
- Supermarket & retail chains: Combined display trays for promotional wine packs.
- Professional eco-packaging manufacturers: Mass production of pulp protective packaging for sale.
Conclusión
If you plan to build a new pulp wine tray production plant or upgrade your outdated packaging equipment, our Wine Tray Maker is your ideal eco-friendly packaging production solution. We can provide targeted customized production plans and accurate quotations according to your expected hourly output, factory space, and bottle packaging requirements.
In addition to wine tray making machines, we also manufacture a wide range of pulp molding equipment, including egg tray making machines, shoe tray making machines, fruit tray making machines, and other customized pulp molding machines. With different molds and production solutions, our equipment can meet various packaging needs across industries.
We have exported over 50 sets of wine tray production lines to global markets, with mature project experience serving wineries and packaging factories worldwide. Contact our sales team now to get the machine parameter catalog, finished tray samples, and professional factory construction consulting services.
